What are the advantages of bottle blowing, filling and capping integrated blow filling and capping integrated machine over ordinary traditional filling machinery?
in 2009, China’s first 36000 bottle /hour high-speed blowing, filling and rotating all-in-one machine equipment that won the world was manufactured in xinmeixing, Zhangjiagang, Suzhou, Jiangsu Province, which is due to technology and science
the all-in-one blowing, filling and capping machine is a filling mechanical equipment integrating bottle blowing, filling and capping
it mainly reduces the intermediate links such as transmission, empty bottle treatment, stacking and storage processes, improves the sanitary conditions of packaging, reduces cross pollution, improves the overall operation efficiency, and significantly reduces the energy consumption, so as to reduce the comprehensive production cost of beverage manufacturers
pure water, carbonated drinks, fruit juice, tea, liquid milk, liquid condiments and daily chemical products suitable for PET bottle packaging
compared with traditional filling machinery and equipment, the outstanding points of the blow, filling and spinning machine equipment are:
stable infrared heating system and independent heat balance adjustment
device, so that the temperature of bottle blank is consistent during heating, and the process has good consistency Stability and further improve the yield
the specially designed secondary air blowing system monitors the pressure change curve of each mold
cavity bottle in real time, provides timely and accurate real-time parameters for process
adjustment, greatly facilitates operators to adjust process parameters, and ensures the stability of bottle forming quality
at the same time
high speed and high precision diaphragm filling valve: it is equipped with an air return channel independent of the liquid cylinder. During the filling process, the air replaced
in the PET bottle does not enter the liquid cylinder to avoid secondary pollution; Equipped with
cleaning cup, it can realize online CIP cleaning
at present, the industry concentration of China’s packaging machinery manufacturing industry is not high, and the industry competition is fierce. At present, there are more than 5000 packaging machinery manufacturers in China (including more than 300 enterprises above Designated Size), but there are only about 20 with an output value and sales of more than 100 million yuan. In terms of technology, although China’s packaging machinery manufacturing technology has developed to a certain extent in recent years, there is still a large gap compared with foreign countries, which is about 20 years behind the production technology of advanced countries. In 2010, China’s packaging machinery manufacturing industry realized a product sales revenue of 17.705 billion yuan, a year-on-year increase of 29.54%; Total assets amounted to 18.974 billion yuan, a year-on-year increase of 15.53%; The total industrial output value was 17.639 billion yuan, a year-on-year increase of 26.35%; The product sales profit was 2.461 billion yuan, a year-on-year increase of 24.65%; The total profit was 1.185 billion yuan, a year-on-year increase of 3.95%; At the end of the year, there were 39358 employees, a year-on-year increase of 3.98%. In February 2011, China food and Packaging Machinery Industry Association issued the 12th Five Year Plan for the development of China’s food and packaging machinery. According to the plan, by 2015, the total output value of China’s food and packaging machinery industry will grow to 400 billion yuan
according to industry statistics, as of mid-2015, the top ten packaging machinery manufacturing companies in China were listed as follows:
1 Jiangsu xinmeixing Packaging Machinery Co., Ltd.
xinmeixing is an expert and leader in China’s high-end liquid (beverage) packaging machinery. Committed to providing competitive and comprehensive solutions and services for global liquid beverage factories to create maximum value for customers. Xinmeixing has two major R & D and manufacturing plants, covering an area of more than 150000 square meters. It is the largest R & D and manufacturing base of liquid (beverage) packaging machinery in China. The headquarters of the company is located in Zhangjiagang Economic and Technological Development Zone, a national economic and Technological Development Zone, adjacent to many expressways and international airports, with convenient transportation
the company’s business covers four areas: beverages, alcohol, condiments and daily chemical products. So far, it has successfully provided high-quality equipment and perfect services for famous liquid (beverage) factories at home and abroad, such as Coca Cola, Pepsi Cola, Danone, Nestle, Wahaha, Master Kang, Suntory, Dali, Zhongfu, Tongyi, Yinlu, Yibao, Jingtian, coconut, oak, Gaga, etc. the products are sold to Europe, Southeast Asia, the Middle East, the Americas More than 70 countries and regions, including Africa
help customers build an ideal factory and help employees realize their life dreams
the world’s leading supplier of liquid packaging solutions
integrity and responsibility, pursuit of excellence, achievement of customers, win-win cooperation Respect the system
innovation drives development, quality wins the market
focus on objectives, responsibilities, rules and contributions
digitization, standardization, institutionalization and systematization
2 Hubei Jingshan Light Industry Machinery Co., Ltd.
Jingshan Light Industry Machinery Co., Ltd. is the first listed paper packaging machinery enterprise in China. After more than 50 years of hard work, it has grown into the largest R & D, manufacturing and export base of paper packaging machinery in China and the largest manufacturer of corrugated machinery and subsequent processing equipment in the world
Jingshan Light Machinery Co., Ltd. is located in the high tech Development Zone of Jingshan County, Hubei Province, an ecological county in China, covering an area of 800 mu. It has more than 1200 sets of advanced processing equipment produced by world-class equipment manufacturers such as Germany, Japan and South Korea
the enterprise follows the business philosophy of “building an image with brand, seeking survival with quality and increasing benefits with service”, adheres to the high-quality strategy, internationalization strategy and service-oriented strategy as the core, and makes every effort to create the “three kings” brand image of “good and fast”
Jingshan light machinery has obtained ISO9001 quality management system certification, North American ASME certification and EU CE certification. Through project management and node control, the quality management mode is successfully transformed from post inspection to prevention based mode. Combined with the three inspection system, a quality defect analysis model suitable for multi variety and small batch mode is established, so that the one-time qualified rate of the key indicators of the four main engines reaches 100%; Through process innovation and process improvement, the expected service life of the tile roller is more than 35 million meters
the company has a national technology center and a group of senior experts with more than 30 years of R & D experience. It has a multi-disciplinary and multi-professional doctoral R & D team. The technical director of the center is George, the former expert of Langston company in the United States Robert Mills is responsible for more than 40 R & D projects every year. The company’s products are moving towards the international route of “high speed, high efficiency, low energy consumption, intelligence and wide range”, and always maintain the industry-leading technical level
3. Guangzhou Dayelong Packaging Machinery Co., Ltd.
Guangzhou Dayelong Packaging Machinery Co., Ltd. (A-share listed on Shenzhen Stock Exchange on January 30, 2008) was formerly Guangzhou Dayelong Packaging Machinery Co., Ltd., established in 1998 and officially restructured into a joint stock limited company in 2006,
4 Zhongshan Songde Packaging Machinery Co., Ltd.
Songde Machinery Co., Ltd. (formerly known as Zhongshan Songde Packaging Machinery Co., Ltd.) was founded in 1997 and listed on Shenzhen Stock Exchange in 2011. The stock is abbreviated as “Songde shares”. The company is committed to providing users in packaging printing, decoration printing and other related fields with high-quality gravure and flexographic complete sets of equipment and supporting technical support; Products mainly include folding cartons, flexible packaging and decorative materials printing and processing equipment, as well as carton pre printing equipment; Songde not only strives to develop complete sets of printing equipment with international standards, but also pays more attention to providing systematic solutions
after more than 10 years of rapid development, Songde Machinery Co., Ltd. has become a leading manufacturing service provider in China’s printing and processing equipment industry. It is currently the fastest growing and largest private enterprise in China’s gravure and flexographic equipment manufacturing industry. The company manages and promotes the progress of the enterprise according to the international company standards, actively promotes the product development concept of “environmental protection, health and safety” in the international packaging and printing industry, invests more than 10 million in product innovation based on the potential needs of customers every year, and has developed and sold a series of high-quality printing complete sets of equipment with international standards. It is highly praised by customers for providing high practical, personalized and systematic production line design scheme and high-quality service for domestic and foreign first-class cigarette packaging, aseptic packaging, flexible packaging, wood grain paper and carton preprint processing. Excellent non-standard design ability, excellent special process requirements solving ability and excellent process innovation ability have created Songde’s strong comprehensive strength! Songde complete machinery equipment not only occupies a large market share in China; It has also won the trust of more and more experts in the international market and established a good international reputation
5. Shaanxi Beiren Printing Machinery Co., Ltd.
Shaanxi Beiren Printing Machinery Co., Ltd. is a professional manufacturer of packaging and printing equipment with a history of more than 40 years, a high-tech enterprise in Shaanxi Province and a national customer satisfaction enterprise
over 40 years of development and accumulation, we have forged a professional R & D team with strong innovation ability and high technical quality. The company has international advanced level, sophisticated processing and precision testing equipment. It took the lead in passing the certification of GB /T19001-2008 quality management system, GB /T24001-2004 environmental management system and GB /T28001-2001 occupational health and safety management system in the industry, and a variety of products have passed CE certification
the company pursues “green, environmental protection, high efficiency and humanization”, and is committed to providing users with high-quality products and services. The main production of plastic, paper gravure printing press; Flexographic printing press; Complex machine, coater, Slitter and other complete sets of equipment. The leading products of unit gravure printing press are “Shaanxi famous brand products”, “China Packaging famous brand products” and “national customer satisfaction products”. The products sell well in China and are sold to more than 20 countries and regions such as Europe and Southeast Asia
6. Hualian Machinery Group Co., Ltd.
founded in 1989, Hualian Machinery Group is a group company integrating scientific research, design, manufacturing and sales. With packaging machinery as the leading industry, it is the executive director unit of China Packaging Federation, an excellent packaging enterprise in China and a high-tech enterprise in Zhejiang Province. It undertakes the national torch plan project. The enterprise has passed the international quality management system certification IS09001:2000 and EU CE certification. The packaging machinery series products manufactured by the company were rated as China’s famous packaging products, and Hualian packaging machinery R & D center was listed as Zhejiang provincial high-tech research and development center
the group consists of Hualian Machinery Group Co., Ltd., Beijing aofushen Packaging Machinery Co., Ltd., Hualian Machinery Group Shanghai sales company, Hualian Machinery Group Sichuan Sales Co., Ltd., Jiangsu Hualian Packaging Co., Ltd., Hualian Machinery Group Wenzhou Sales Co., Ltd., Hualian Machinery Group Wenzhou Packaging Machinery Co., Ltd Hualian Machinery Group Import and Export Co., Ltd., Hualian Machinery Group Automation Equipment Co., Ltd., Hualian Machinery Group Huabang Packaging Machinery Co., Ltd., Hualian Machinery Group Light Industrial Machinery Co., Ltd., Hualian Machinery Group Wenzhou Cold Working Machinery Co., Ltd., Shenzhen Huasheng Lianqiang Packaging Machinery Co., Ltd. (Shenzhen Hualian packaging machinery), etc, The industrial park of the head office in Wenzhou covers an area of 22000 ㎡ and a construction area of 27000 ㎡
the group company has formed a series of packages and put them into large-scale production